TCCL CONTROL-CABLE

Control cables have several cores for controlling automated processes. These cables can either be screened or unscreened. Screened cables are installed in environments where there is tendency for interferences. The screen component of the cable is a metal tape applied helically with overlaps. The choice of insulation material is made considering the conditions of installation.

We manufacture Control Cables for industrial application, conforming to IEC 60502-1 or other customer specification.

Product Data Tables

Conductor: class 1&2 (annealed plain copper)
Insulation: PVC
Inner & outer sheath: PVC
Identification of core: five core - green-yellow, blue, brow, black, grey
above 5-core - number printing on white/black insulation, one is green-yellow
 
Nominal cross sectional area of conductor Thickness of insulation Thickness of inner sheath Thickness of outer sheath Approximate overall diameter
mm2 mm mm mm mm
7 x 1.5 0.8 1.0 1.8 18.1
8 x 1.5 0.8 1.0 1.8 19.5
9 x 1.5 0.8 1.0 1.8 20.6
11 x 1.5 0.8 1.0 1.8 21.7
12 x 1.5 0.8 1.0 1.8 21.7
13 x 1.5 0.8 1.0 1.8 22.2
16 x 1.5 0.8 1.0 1.8 23.5
18 x 1.5 0.8 1.0 1.8 24.4
19 x 1.5 0.8 1.0 1.8 24.4
21 x 1.5 0.8 1.0 1.8 25.5
31 x 1.5 0.8 1.0 1.8 29.5
41 x 1.5 0.8 1.0 1.9 33.1
48 x 1.5 0.8 1.2 2.0 35.2
7 x 2.5 0.8 1.0 1.8 19.4
12 x 2.5 0.8 1.0 1.8 23.6
13 x 2.5 0.8 1.0 1.8 24.1
19 x 2.5 0.8 1.0 1.8 26.7
61 x 2.5 0.8 1.2 2.2 42.3
6 x 4 1.0 1.0 1.8 23.3
7 x 4 1.0 1.0 1.8 23.3
12 x 4 1.0 1.0 1.8 27.5
14 x 4 1.0 1.0 1.8 28.7
16 x 4 1.0 1.0 1.8 30.0
19 x 4 1.0 1.0 1.9 31.6
24 x 4 1.0 1.2 2.0 36.7
30 x 4 1.0 1.2 2.1 38.8
37 x 4 1.0 1.2 2.2 41.7
6 x 6 1.0 1.0 1.8 24.0
 

IEC 60502-1

Conductor.

Class 2 (annealed plain copper/ aluminium)

Insulation:

XLPE

Inner & outer sheath:

PVC

Identification of core:

4-core: red, yellow, blue, black

6, 7, 12, 19 – core: black with number tags

 

Number of cores x cross sectional area of conductor

Thickness of insulation

Thickness of inner sheath

Cu screen thickness

Thickness of outer sheath

Approximate overall diameter

mm2

mm

mm

mm

mm

mm

7x2.5

0.7

1.0

0.10

1.8

26.1

12x2.5

0.7

1.0

0.10

1.8

30.1

19x2.5

0.7

1.0

0.10

1.8

32.9

4x4

0.7

1.0

0.10

1.8

25.4

6x4

0.7

1.0

0.10

1.8

27.7

4x6

0.7

1.0

0.10

1.8

26.8

6x6

0.7

1.0

0.10

1.8

29.4

 

IEC 60502-1

Conductor:

class 2 (annealed plain copper)

Insulation:

PVC

Inner & outer sheath:

PVC

Identification of core:

numbering printing on white / black insulation, one is green-yellow.

Armouring:

Aluminium Wire Armour (AWA)

Steel Wire Armour subject to availability

 

ARMOURED AUXILIARY CABLES

Number of cores cross sectional area of conductor a

Thickness of insulation

Thickness of inner sheath

Nominal AWA diameter

Thickness of outer sheath

Approximate overall diameter

No x mm2

mm

mm

mm

mm

mm

7x1.5

0.8

1.0

2.0

1.8

24.1

8x1.5

0.8

1.0

2.0

1.8

25.5

9x1.5

0.8

1.0

2.0

1.8

26.6

11x1.5

0.8

1.0

2.0

1.8

27.2

12x1.5

0.8

1.0

2.0

1.8

27.7

13x1.5

0.8

1.0

2.0

1.8

28.5

14x1.5

0.8

1.0

2.0

1.8

28.5

16x1.5

0.8

1.0

2.0

1.8

29.5

18x1.5

0.8

1.0

2.0

1.8

30.4

19x1.5

0.8

1.0

2.0

1.8

29.4

21x1.5

0.8

1.0

2.0

1.8

31.5

24x1.5

0.8

1.0

2.0

1.9

33.8

27x1.5

0.8

1.0

2.0

1.9

34.2

30x1.5

0.8

1.0

2.0

1.9

35.1

31x1.5

0.8

1.0

2.0

2.0

36.2

37x1.5

0.8

1.0

2.0

2.0

37.1

41x1.5

0.8

1.0

2.0

2.1

39.5

 

 

IEC 60502-1

Conductor:

class 2 (annealed plain copper)

Insulation:

PVC

Inner & outer sheath:

PVC

Identification of core:

numbering printing on white / black insulation, one is green-yellow.

Armouring:

Aluminium Wire Armour (AWA)

Steel Wire Armour subject to availability

 

ARMOURED AUXILLARY CABLES

Nominal cross sectional area of conductor a

Thickness of insulation

Thickness of inner sheath

Nominal AWA diameter

Thickness of outer sheath

Approximate overall diameter

No x mm2

mm

mm

mm

mm

mm

48x1.5

0.8

1.2

2.0

2.1

41.4

7x2.5

0.8

1.0

2.0

1.8

24.4

10x2.5

0.8

1.0

2.0

1.8

29.0

12x2.5

0.8

1.0

2.0

1.8

29.6 .

13x2.5

0.8

1.0

2.0

1.8

30.1

14x2.5

0.8

1.0

2.0

1.8

30.5

16x2.5

0.8

1.0

2.0

1.8

31.6

19x2.5

0.8

1.0

2.0

1.8

32.7

24x2.5

0.8

1.0

2.0

2.0

36.7

27x2.5

0.8

1.0

2.0

2.0

37.2

38x2.5

0.8

1.2

2.0

2.2

42.3

48x2.5

0.8

1.2

2.0

2.3

45.4

54x25

0.8

1.2

2.0

2.3

46.4

60x2.5

0.8

1.2

2.0

2.4

48.7

6 x 4.0

1.0

1.0

2.0

1.8

28.3

7 x 4.0

1.0

1.0

2.0

1.8

28.3

12 x 4.0

1.0

1.0

2.0

1.9

33.7

6 x 6.0

1.0

1.0

2.0

1.8

30.0

 

a circular stranded conductor (class 2)

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Focus on Quality

Our Quality Management System for inspection, monitoring and testing ensures conformity of product to specified requirements from Receipt of Raw Material to Despatch to Customer

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Quality Lab

To ensure continuous delivery of quality cables, we have setup a world-class cable testing laboratory, staffed with technical experts who ensure the quality of our cables

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